ISO9001 Customized Service Making Sand Cast Metal Casting

We are a factory specializing in ISO9001 customized service making sand cast metal casting. Contact us for high-quality metal casting solutions.

Request a Quote
  • ISO9001 Customized Service Making Sand Cast Metal Casting
  • ISO9001 Customized Service Making Sand Cast Metal Casting
  • ISO9001 Customized Service Making Sand Cast Metal Casting
  • ISO9001 Customized Service Making Sand Cast Metal Casting
  • ISO9001 Customized Service Making Sand Cast Metal Casting
  • ISO9001 Customized Service Making Sand Cast Metal Casting

PRODUCTS DETAILS

Basic Info.

Model NO.
sand casting
Surface Treatment
Dacromat Coating, Finish Painting
Surface Roughness
Ra0.8-3.2
Standard
According to Customer Requirement
Certification
CE, RoHS, ISO 9001:2000, ISO 9001:2008
Item Name
ISO9001 Customized Service Making Sand Molds Metal
Material Available
Ggg50, Option Ggg60, ASTM80-55-06
Casting Tolerance
CT9-11 for Making Sand Molds Metal Casting
Machining Process
Drilling, Milling, Boring etc.
Rough Surface Roughness
Ra0.8-3.2 for Sand Casting Grey Cast Iron Metal Ca
Casting Blank Weight
Range From 0.05kg-200kg
Lead Time
45 Days for Making Sand Molds Metal Casting
Service
Metal Parts Solution as Per Customer′s Drawing
Transport Package
Multiplayer Wood Box with Big Plastic Bag Inside
Specification
Customized
Trademark
Matech Industry
Origin
China
HS Code
8480300000
Production Capacity
200ton/Month

Product Description


ISO9001 Customized Service Making Sand Cast Metal Casting




General Products
Application/Service Area

Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.

Main blank Process for Steel Casting


Investment casting (wax mold made by middle temperature wax) /Precision casting ;
Lost Wax Casting (wax mold made by low temperature wax)/ Precision casting;
 

Blanks Tolerance -Casting Tolerance

CT7-8 for Lost wax Casting Process
CT4-6 for Investment casting Process

Applicable Material

Stainless Steel: CF8, CF8M, . G-X6CrNiMo1810, G-X7CrNiNb1189, SUS 304, 304L, 316, 316L.
OR According to customer requirement

Carbon steel, Low Carbon steel, middle carbon steel, G35, G45, WCB, WCA, WCC, ISO 340-550,

Alloy Carbon steel: G25CrMo4, Heat Resistant Steel,

Copper alloy
Brass: HPb59-1, CuZn39Pb1/2/3, CuZn40, C36000, C37710, C67400, etc.
Aluminum Bronze: QAl11-6-6, CuAl10Fe2/3, CuAl10Ni5Fe5, C65500, C95600, C87500
Sn Bronze: CuPb5Sn5Zn5, C83600, C84400, C86500. etc.

Casting Blank Size /Dimensions

2 mm-600mm / 0.08inch-24inch according to customer requirement

Casting Blank Weight

Range from 0.01kg-85kg

Applicable Machining Process


CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc.
 

Machining Tolerance

From 0.005mm-0.01mm-0.1mm

Machined Surface Quality

Ra 0.8-Ra3.2 according to customer requirement

Applicable Heat Treatment


Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching
 

Applicable Finish Surface Treatment

Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting,

MOQ

For casting: 200pcs
For machining: 50pcs

Lead Time

45days from the receipt date of deposit for sand casting

ISO9001 Customized Service Making Sand Cast Metal Casting
Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within MATECH group of companies. MATECH policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.


Product Profile
 
1. Marterial percentage alloy steel:45%
carbon steel:35%
stainless steel:10%
iron:10%
2. Casting weight percentage 0.1-5kg:40%
5-20kg:30%
20-40kg:20%
above 40kg:10%
3. Industry percentage Components for train & railway: 25%
Components for automobile & truck: 30%
Components for construction machinery & forklift: 25%
Components for agricultural machinery: 10%
Other machinery compponents: 10%
4. Globa market share United States:30%
Europe:35%
Japan& Korea:15%
Domestic market:15%
Other:5%
5. Production capacity Production Capacity: 20,000 tons / year
The Current Production Output: 15,000 tons / year
Open Capacity Percentage: 25%


Manufacturing Process

Process design⇒ Tooling making ⇒ Wax injection ⇒Wax pattern assembly⇒ Mold preheat ⇒ Wax removal ⇒Stuccoing ⇒Dipping Casting⇒ Mold shake out ⇒Work piece cut-off ⇒ Grinding ⇒ Pack& transport ⇒ Final inspection ⇒Machining ⇒ Heat treatment

ISO9001 Customized Service Making Sand Cast Metal Casting
APQP and Inspection Report
 
APQP-Casting
1. Process Flow Diagrams
2. Control Plan
3. Process FMEA
4. Casting Process Instruction
5. Solidification Simulation Report
6. Heat Treatment Work Instruction
7. Casting Final Quality Control WI
8. Visual Inspection VI For Surface Irregularities
Inspection Report-Casting
1. Material Test Report(A)
2. Material Test Report(B)
3. Magnetic Particle Inspection Report
4. Ultrasonic Examination Report
5. Radiographic Test Report
6. Destructive Test Report
7. Coating Test Report
8. Visual Inspection Report
9. Casting Inspection Report
APQP-Machining
1. Process Flow Diagrams
2. Control Plan
3. Process FMEA
4. Machining Process Instruction
5. Gauge List And Validation Plan
6. Final Quality Control
Other Quality Document
1. PPAP Checklist
2.Measurement System Analysis Study
3. Process Capability Studies
4. Corrective Action Report(8D)
5. Packaging Instruction
Inspection Report-Machining
1. Dimensional Inspection Report(A)
2. Dimensional Inspection Report(B)
3. CMM Report

Key Testing Equipment

ISO9001 Customized Service Making Sand Cast Metal Casting
Application
• Agricultural equipment
• Armament
• Automobile industry
• Computing equipment
• Medical / dental instruments
• Measuring instruments
•Miscellaneous equipment
•Pharmaceutical industry
• Orthopedic implants
• Safety equipment
• Petrochemical industry
• Industrial valves
•Fixing and movable equipment
• Sanitary fittings
• General machinery
• Pumps and general connections
• Food and beverage processing
• Instrumentation equipment

ISO9001 Customized Service Making Sand Cast Metal Casting  
Our Company

ISO9001 Customized Service Making Sand Cast Metal Casting
ISO9001 Customized Service Making Sand Cast Metal Casting
Shanghai Matech Machinery Manufacture Co., Ltd.
--Branch of Matech Industry Ltd.




We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system.

With keeping manufacturing process design, quality planning, key manufacturing processes and final quality control in house.
We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market.

To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging.

During the early involvement of the customer's design process we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach.


You are welcome to contact us for technical enquiry and business cooperation.


Our Team
ISO9001 Customized Service Making Sand Cast Metal Casting

Why Choose Us ?
 
YOUR DESIGN WE HELP TO ACHIEVE, AS YOUR SINCERE PARTNER


1. Over 15 years professional manufacture experience. We know better to your needs.

2. One-stop Service of Custom mold design from Initial drawing design, Material selection assistance, Mold structure/Mold flow analysis, Trial & mass production to Final assembly & shipment. → To ensure you get finished products with good assembly function.

3. High skilled and well-trained working team under good management environment. → To make sure high quality of your products.

4. Large and strong production capacity. → To meet your high demands very well.

5.Best price based on same quality requirements. →To help your project with most economical solution.

6. We have very strict quality control process as below. → To deliver the qualified products for you.
In coming Quality control (IQC) : All incoming raw material are checked before used.
In process quality control (IPQC) : Perform inspections during the manufacturing process.
Final quality control (FQC) : All finished goods are inspected according to our quality standard for each products.
Outgoing Quality Control (OQC) : Our QC team will 100% full inspection before it goes out for shipment.

7.Reliable Package & flexible in-time delivery. →To guarantee the product are well received in your side.

8. 24 hours on-line service with quick response. → To support your any inquiry or question.


Customer photos

ISO9001 Customized Service Making Sand Cast Metal Casting
 
Core Competence

Advantages 1:High Engineering and Technical Capability
* An industry's senior engineering technical team , with special skills and rich experience in product design, casting ,heat treating and machining fields.
* Based on customer needs, in the beginning of product development, offer a solution, casting design, by structural component designed to casting parts, optimize the product design, then reduce costs and creating the more value for the customers.
* Special Techniques Enable us to Be Competent with Those Difficulties at Wax Injection & Shell Making Procedures When Manufacturing the Parts with Inner-Sophisticated-Structures.
* Use casting simulation analysis system software, try our best to ensure the success of the one-time trial sample.
Advantages 2: Advanced Inspection Equipment & Strong Quality Assurance Capacity
* Our testing equipments are not only leading in the industry, and also has a very complete range, they are hardware guarantee to ensure us continue to provide high-quality products for our customers.
* Carrying out ISO9001 and TS16949 quality management system, full implementation of 5S and Kanban site management, which is software guarantee of the quality.
* IQC, IPQC and FQC quality management team to control the whole production process, effectively prevent the generation of unqualified product.
* Our casting' PPM ≤1000 Machining ' PPM ≤600
* We sticks to the quality management philosophy that "Starting from the customer needs and ending with their satisfaction,focusing on customer demands and exceeding their expectations"
Advantages3: Good Customer Service
* MATECH can provide customers with good service, our staff have abundant commercial experience, good language ability, and rich foundry or mechanical background. We are committed to providing customers with accurate, careful and speedy service.
* Quotation, Quality Complaints and Email Response can usually be quickly and efficiently feedback within 48 hours.
* We have carried out an information-based management which is driven by an ERP and PMC system, to ensure on time delivery rate:95%
Advantages 4: Powerful Deep-processing Ability It is our core competitive ability in the industry
* Machining capability as the same as casting, the machining facility is fully independent from the casting foundry and has an independent management team and tailored business model to suit.
* MATECH has completed a transformation and upgraded to a deep-processing manufacturer with expanded production capabilities and is committed to be equipped with other capabilities except casting, we focus on developing terminal products for top-end markets.
* High technical content in machining, and casting with sheet metal, welding, assembling, MATECH has the most competitive advantage, it is the good choice for you.

ISO9001 Customized Service Making Sand Cast Metal Casting


Packaging & Shipping

1, Bundles Packing: Inside: packed with plastic protective film to protect each piece. Outside: Wrap to be bundles by waterproof
craft paper or EPE film.

2, Carton Packing: Inside: Each pcs pack in one plastic bag. Outside: Numbers of quantity put in one carton.

3, Wood Pallet Packing: Inside: Bundles or cartons packing; Outside: Numbers of bundles or cartons laden on one wood pallet.

4, Customized Packing As Clients Request is Available.


ISO9001 Customized Service Making Sand Cast Metal Casting


FAQ:

1. Are you a manufacturer or a trading company?
We are a professional manufacturer with over 15 years' export experience for designing and producing vehicle machinery parts.

2. How can I get some samples?
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost,
and the charge will be deducted from the payment for formal order.

3. Can you make casting according to our drawing?
Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied,
the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.

4. Can you make casting based on our samples?
Yes, we can make measurement based on your samples to make drawings for tooling making.

5. What's your quality control device in house?
We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of casting

Hot Products

Cheap Price Automatic Horizontal Green Sand Molding Line, Flaskless Molding Machine

Cheap Price Automatic Horizontal Green Sand Molding Line, Flaskless Molding Machine

Automatic Vertical Flaskless Molding Machine with Fast Speed Big Capacity

Automatic Vertical Flaskless Molding Machine with Fast Speed Big Capacity

510X610mm Flaskless Automatic Horizontal Sand Molding Machine for

510X610mm Flaskless Automatic Horizontal Sand Molding Machine for

Dlzx7080xh Metal Molding Machine, Flaskless Molding Machine

Dlzx7080xh Metal Molding Machine, Flaskless Molding Machine

2022 Vertical Flaskless Parted Free Injection Molding Machine

2022 Vertical Flaskless Parted Free Injection Molding Machine

Automatic Continuous Casting Machine, Flaskless Sand Molding Machine for Brake Pads Making

Automatic Continuous Casting Machine, Flaskless Sand Molding Machine for Brake Pads Making

New Green Sand Foundry Hooting Metal Casting Automatic Horizontal Parted Flaskless Squeeze Molding Machine

New Green Sand Foundry Hooting Metal Casting Automatic Horizontal Parted Flaskless Squeeze Molding Machine

Reducer Housing Automatic Horizontal Parted Flaskless Match Plate Molding Machine

Reducer Housing Automatic Horizontal Parted Flaskless Match Plate Molding Machine

550X650mm Flaskless Automatic Horizontal Sand Molding Machine for

550X650mm Flaskless Automatic Horizontal Sand Molding Machine for

Automatic Horizontal Parted Flaskless Shoot Squeeze Casting Molding Machine

Automatic Horizontal Parted Flaskless Shoot Squeeze Casting Molding Machine

Contact us

Mr. Gamier Floor: Please feel free to give your inquiry in the form below We will reply you in 24 hours